Building A Roll Cage Without A Bender

When building a race car one of the most misunderstood parts of the build can be the roll cage.

Building a roll cage without a bender.

An 8 point roll cage includes a main hoop a windshield brace across the roof a back brace sides subframe struts and gussets. Shown here is a visual difference between your basic 4 point roll cage and an 8 point roll cage from the chris alston s chassisworks catalog. With a fancy bender one 1 3 4 inch die and all other tools purchased new at max price the total would be 6 094 1 649. The limiting factor for most is the cost of the tubing bender.

Total assuming a 305 1 3 4 inch die for the bender and used tools. Building your roll cage will be extremely exhaust free using mophorn pipe tube bender. This is how the pros you follow on instagram are getting those perfect fits for tig welding on their cage gussets. Cut a notch on compound angles adjust quickly without tools indicate notch angles accurately and notch in the middle of a bend.

Pipe benders can be used manually and with hydraulic pressure. These should help whether you are building your own cage or shopping for a fabricator to help you out. There are a number of roll cage designs that exist for use depending on your needs. When creating projects that use metal pipe you can bend round or square pipes without having the pipe break.

The best feature is 6 adjustable roller levels bending bars can without much of a stretch be acclimated to separations. With that in mind we thought we d share some tips on building a better roll cage. The basic 4 point roll bar consists of a main hoop behind the driver two rear struts and an optional cross brace on the main hoop should you need it or the rules. Different frame designs and modifications made to that frame all require different attributes to the cage s design.

Proper mandrel tubing benders are somewhere between 800 and 1 600 by the time you get done buying dies and the accessories required. We break down the rules bar by bar using a chris alston s chassisworks pre bent cage on a 65 stan. An 8 point roll cage is the most basic and therefore probably the best option if this is your first build. The bars shown in blue are optional.